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Sintered Stone

What Is Sintered Stone and How Does It Compare to Other Countertops?

What would be the perfect countertop for a kitchen or bathroom seemed to overwhelm people with the many available options. Sintered stone has recently hit the market, being one of the most competitive materials when considering resistance, aesthetic appeal, and functionality. Here is an article detailing what sintered stone really is, together with its key features, and how it matches up against other popular countertop materials like granite, quartz, and marble. Knowing the difference between each of these can help you make the perfect decision for your home.

What Is Sintered Stone?

Sintered stone is an artificially made surface created from the treatment of natural minerals under extremely high temperatures and pressure. In effect, it is able to mimic natural stone formation but does so in just a fraction of the time. There are no binders in sintered stone, unlike engineered stone countertops, which are basically held together by resins. This makes it very hard and not porous at all.

How Is Sintered Stone Made?

Sintered stone is created through a process of natural minerals subjected to extreme heat and pressure. It is the same process that occurs naturally to form stones but does so in an incredibly short amount of time. Used more and more in construction, the following is the in-depth process of how sintered stone is created:

Material selection 

This is the first process wherein the raw materials used are of high quality. They include quartz, feldspar, silica, natural mineral pigments, and other materials selected for their strength, hardness, and appearance.

Grinding and Mixing

The chosen minerals are ground into fine powder. This powder is further thoroughly mixed to achieve a uniform composition. The mix may also contain some percentage of recycled material, making the end product much more eco-friendly.

Compaction

The powdered mixture at this stage gets compacted using advanced technology under very high pressure. This compaction process assists in forming a dense slab that is also uniform, air pocket-free, and defect-free.

Sintering Process

Compact slabs are then subjected to very high temperatures, often above 1,200°C. The high-temperature process like this ends up bonding the minerals at a molecular level to provide great strength and cohesion. This is the sintering process used for this material.

Cooling and Finishing

The slabs, after sintering, are cooled slowly to ambient temperature. This slow cooling avoids unwanted stresses or thermal shocks in the material. The cooled slabs will subsequently be cut to size and finished with various surface treatments to achieve the desired appearance.

Quality Control 

At every stage of production, quality checks are done to ensure that the finished product has maximum durability and aesthetic appeal, along with the required performance. Colour consistency, texture, and structural integrity are checked in every slab.

Sintered Stone

Key Features of Sintered Stone Countertops

Sintered stone countertops offer a range of impressive features that distinguish them from other materials. These features make them a preferred choice for homeowners and designers alike. Here are the key attributes:

Durability

Because sintered stone is extremely hard, it offers outstanding scratch, heat, and stain resistance. It is an ultra-resistant material, very suitable for high-traffic areas like kitchens and other busy spaces within a house. Unlike some natural stone countertops, a sintered stone countertop is less likely to chip or crack under daily wear and tear, ensuring a long-lasting surface that maintains its appearance over time.

Nonporous Surface

Due to its nonporous nature, sintered stone does not absorb liquids; hence, the risk of staining is almost low. This aspect creates a clean and easy-to-maintain surface that is very hygiene-friendly for food preparation areas. There is one very distinct advantage it has over many traditional natural stone countertops: it won’t soak up spills like they will if the sealants aren’t applied.

Versatility

Sintered stone slabs are versatile and fully varied in colour and finish. They can replicate the look of natural stone countertops, such as marble or granite innovations that deliver an authentic appearance, without necessarily having to put up with their upkeep. In addition, the sintered stone may also be specifically designed to provide character and modern designs that complement the newest interior design trends, thus offering flexibility to designers and home owners in achieving their desired look.

Environmental Impact

As this is made of natural minerals, sometimes with the element of recycled material, sintered stone happens to be an environmentally friendly material. The process has been designed to lower waste and environmental impact, making this a more sustainable option than many traditional engineered stone countertops. This kind of focus on sustainability carries exceptionally high relevance amidst exponentially increasing consciousness about the environment among consumers, hence adding another layer of appeal to sintered stone countertops.

Comparing Sintered Stone to Other Countertop Materials

To truly understand and appreciate the benefits of sintered stone, it will be necessary to compare it with some other popular countertop materials: granite, quartz, and marble.

Sintered Stone vs. Granite: Durability and Maintenance

Granite is considered one of the most beautiful and amazingly strong natural stones. However, granite, being porous in nature, needs to be sealed regularly to avoid staining and the growth of bacteria. This repeated maintenance is time-consuming and costly. In contrast, a sintered stone slab has a non-porous surface that does not require any type of sealing at all, which is much easier to maintain. This characteristic guarantees the hygiene and resistance to regular threats in any kitchen of the sintered stone. Not to mention, while granite might crack due to extreme heat, sintered stone handles higher temperatures admirably well, making it more resistant for kitchen countertops.

Sintered Stone vs. Quartz: Appearance, Design Options

Quartz is actually a category of engineered stones that are bound together by resins. This means the look will be homogeneous; therefore, it is beautiful but limited in terms of patterns. However, sintered stone slabs allow for more natural and diversified patterns, matching the original look of natural stone, such as marble or granite. Such versatility allows for greater personalization in design. In addition, sintered stone has much better heat resistance than quartz can ever attain, as the latter discolours and scorches under very high temperatures. This will, therefore, make sintered stone a preferable material for kitchen surfaces exposed to very hot pots and pans.

Sintered Stone vs. Marble: Cost and Value

Marble represents a luxury material that has a timeless appearance but falls among the countertop materials that are very difficult to maintain. Hence, it becomes easily stained and scratched, and acid substances may etch the surface. All this means that very frequent care is required in order for it to look good. On the other side, sintered stone is similar in aesthetics but with much lower maintenance. It has the classy look of marble but won’t be weakened by ordinary kitchen hazards. While marble is an expensive material due to its natural origin and frequent upkeep, sintered stone might be more pocket-friendly with matched beauty and more resilient properties, giving both a feel of luxury and a practical investment for a householder.

Conclusion

Sintered stone is among the finest materials used to make countertops, as it combines the best qualities of natural stone countertops with the best characteristics of engineered stone countertops. As far as production goes, it undergoes extreme heat and pressure with natural minerals to form a very hard and non-porous material. That makes sintered stone slabs ideal and proper in high-traffic areas for hygiene and durability. Basically, sintered stone brings the look of natural stone together with the practicality of engineered stone for a versatile, highly resistant, low-maintenance solution for modern countertops. 

Visit our Sydney or Newcastle showroom to discover the perfect natural stone slabs for your space.

FAQ (Frequently Asked Questions)

What is sintered stone?

Sintered stone is an ‘artificial’ surfacing material processed under very high temperatures and pressure, the same as the formation process of natural stone, but on a very short timescale. There are no binders in sintered stone, unlike the  engineered stone countertops that make use of resins for bonding purposes. It makes for a very hard, completely non-porous slab, perfect for kitchens and baths.

How does sintered stone compare to granite?

One of the main reasons people choose sintered stone over granite is that the former is non-porous, while the latter is a porous natural stone, requiring regular sealing to avoid staining and the growth of bacteria. There is no requirement to seal sintered stone for maintenance, which becomes much easier. In addition, higher temperatures will not damage sintered stone, while in the case of granite, it can crack under extreme heat.

Is sintered stone more durable than quartz?

Both sintered stone and quartz present themselves as two very hard surfaces, but sintered stone does have better heat resistance and more natural colors with varied patterns that are without resins. With such characteristics, the sintered stone slabs are more suitable for kitchen surfaces exposed to high temperatures.

What are the differences in cost and maintenance between sintered stone and marble?

Though marble is a very luxurious material, it does require high maintenance since it easily gets stained and scratched. Sintered stone achieves that same beautiful look without such a high cost of maintenance, as it resists wear and tear from daily kitchen activities. Moreover, it’s way more pocket-friendly in the long run when one considers that it scores high in durability and requires less maintenance.

What makes sintered stone an eco-friendly option?

Sintered stone can be prepared with natural minerals and is able to contain a high percentage of recycled material content, which helps reduce its ecological footprint. The production technique produces less waste and has fewer raw materials, hence giving a much more sustainable alternative to traditionally made engineered stone countertops, thus helping to create a greener environment.

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